Resources

How the process works

Simply create the component, module or product on our platform in a similar way to the PDM system and obtain an offer for production in the "Enquiries" menu. For the offer and the processing, we still need additional information, such as the production time and necessary certifications. If there are any questions, we have a chat directly on the platform.

Procurement

If additional parts are required for the product to be created, we will be happy to procure them at no extra cost. This makes it easy to take over pre-selected components. We ensure that these are available at the right time and in the right place for assembly, so that there are no delays in the process. For this purpose, we already work together with partners from whom we receive the availabilities directly. At the same time, we compare prices and availability with other suppliers. In procurement, we proceed as follows: First, we identify and prioritise the components to be procured and check their availability. Then we select the most favourable supplier among the suitable suppliers who can reliably procure the component for us. You will receive all information on this in the platform. If it is not possible to procure the part at all, we will be happy to find an equivalent spare part. Depending on the volume and purchase price, we then negotiate with the supplier. As soon as production is to start, we coordinate the order and continuously monitor the delivery. Finally, we check the quality and functionality before installation.

Sourcing

In addition to the simple procurement of components, we can also gladly take care of the selection of components and the related qualification of components and suppliers. If not already available, we identify the requirements for the goods or services to be procured through joint discussions. We then research and evaluate potential suppliers. Once the components / suppliers have been selected, we conduct the negotiations to achieve better conditions and[...]

In addition to the simple procurement of components, we can also gladly take care of the selection of components and the related qualification of components and suppliers. If not already available, we identify the requirements for the goods or services to be procured through joint discussions. We then research and evaluate potential suppliers. Once the components / suppliers have been selected, we conduct the negotiations to achieve better conditions and prices. Of course, you will receive the full address and contact person of the manufacturer from us directly on the platform. Depending on your requirements, we prepare the contracts or conclude agreements directly with the supplier. At the start of production, the order is placed after consultation, which we then check continuously. We monitor the supplier's performance and continuously check compliance with the terms of the contract to ensure that the entire plan can be adhered to. We then test the quality and functionality before installation. We have been in the import and export business for a long time. Therefore, we know the requirements very well and can support you perfectly in this.

Mechanical Manufacturing Processes

Below is information on the most commonly used manufacturing processes. Generally, we offer all manufacturing processes. Even if it is not in the drop-down list on our platform, this can simply be added as free-form text and we will take care of the production for this.

Turning

assemblean offers a wide range of services in the field of turning. This includes the precise machining of individual parts up to large series made of various materials such as steel, aluminium, brass and plastic. Workpieces can be machined to any diameter and length. The use of modern CNC lathes ensures maximum accuracy and efficiency for every job. The turning manufacturing process offers advantages such as high accuracy and precision[...]

assemblean offers a wide range of services in the field of turning. This includes the precise machining of individual parts up to large series made of various materials such as steel, aluminium, brass and plastic. Workpieces can be machined to any diameter and length. The use of modern CNC lathes ensures maximum accuracy and efficiency for every job. The turning manufacturing process offers advantages such as high accuracy and precision in the production of parts, a wide variety of materials and high efficiency in the production of parts in large quantities. In addition, parts with complex shapes and functions can be produced and many heat treatment options are available for improved strength and integrity. CNC turning is therefore a cost-effective option for mass production.

Milling

We can mill a wide variety of metallic and non-metallic materials to produce complex shapes and functions. CNC milling can produce a wide range of parts with high precision and accuracy. The process is an important part of the manufacturing industry. We have a wide variety of 3-axis and 5-axis CNC milling machines and even 6-axis milling machines in use. Depending on the requirements for efficiency, accuracy and component dimensions[...]

We can mill a wide variety of metallic and non-metallic materials to produce complex shapes and functions. CNC milling can produce a wide range of parts with high precision and accuracy. The process is an important part of the manufacturing industry. We have a wide variety of 3-axis and 5-axis CNC milling machines and even 6-axis milling machines in use. Depending on the requirements for efficiency, accuracy and component dimensions and geometry, we use the appropriate machines. Completely milled from the solid or only milled over functional surfaces, exactly according to your requirements. Milling offers advantages such as high material diversity and the possibility of performing several types of machining on one part. The process is highly efficient in the production of small to higher quantities. We guarantee you the highest possible accuracy and efficiency on every job. Benefit from our years of experience in CNC milling!

Injection Moulding

Our range of injection moulding services includes the production of parts from thermoplastic and elastomer plastics. This process can create a variety of complex shapes and designs, as well as efficiently produce large quantities in a short time. Another advantage of injection moulding is its ability to produce parts with special functions such as water resistance or electrical conductivity. Due to the high speed in part production with high accuracy[...]

Our range of injection moulding services includes the production of parts from thermoplastic and elastomer plastics. This process can create a variety of complex shapes and designs, as well as efficiently produce large quantities in a short time. Another advantage of injection moulding is its ability to produce parts with special functions such as water resistance or electrical conductivity. Due to the high speed in part production with high accuracy and efficiency, injection moulding promises great advantages especially for high volumes. It is very cost-effective due to reusable moulds and also offers high material variety, part integrity due to uniform wall thickness and design flexibility for complex shapes. We have different machines in use depending on the requirements for geometry, tolerances and cost-effectiveness.

Die Casting

Die casting is used in a variety of industries, including automotive, aerospace, electronics and energy, to produce metal parts with complex shapes and high strength. An important advantage of the die casting process is its high productivity, as several parts can be cast simultaneously. Even though it is particularly economical for high volumes, we have already been able to use die casting instead of milling for small batches in numerous[...]

Die casting is used in a variety of industries, including automotive, aerospace, electronics and energy, to produce metal parts with complex shapes and high strength. An important advantage of the die casting process is its high productivity, as several parts can be cast simultaneously. Even though it is particularly economical for high volumes, we have already been able to use die casting instead of milling for small batches in numerous examples, thereby significantly reducing costs. Die casting offers advantages such as high accuracy and precision, material variety, strength and integrity, design flexibility, heat treatment options and high efficiency. In addition to die casting, we also offer other processes such as sand casting or gravity die casting.

Laser processing

This refers in particular to laser cutting, laser welding and laser engraving. The range of laser machining services includes a variety of processes that use a laser to cut, weld, drill and mark materials. These processes can be applied to a wide range of materials, including metals, plastics, ceramics, wood and other materials. Laser machining offers advantages such as high precision and accuracy, high speed and efficiency in machining parts,[...]

This refers in particular to laser cutting, laser welding and laser engraving. The range of laser machining services includes a variety of processes that use a laser to cut, weld, drill and mark materials. These processes can be applied to a wide range of materials, including metals, plastics, ceramics, wood and other materials. Laser machining offers advantages such as high precision and accuracy, high speed and efficiency in machining parts, low deformation and distortion of the material, high repeatability and wide applicability. We offer a wide range of CO2 laser cutting, fibre laser cutting, laser welding, laser drilling and laser engraving. Should the quantities become higher, we can also switch to other manufacturing processes such as punching.

3D Print

Our range of services in 3D printing covers all common processes: Fused Deposition Modelling (FDM), Stereolithography (SLA), Selective Laser Sintering (SLS), Digital Light Processing (DLP), Powder Bed Fusion (PBF) and more. 3D printing is suitable for a wide range of applications, including prototyping, part manufacturing, tool and die making and mass production of very complex parts. It offers flexibility in part and product design, efficiency in manufacturing, the ability to[...]

Our range of services in 3D printing covers all common processes: Fused Deposition Modelling (FDM), Stereolithography (SLA), Selective Laser Sintering (SLS), Digital Light Processing (DLP), Powder Bed Fusion (PBF) and more. 3D printing is suitable for a wide range of applications, including prototyping, part manufacturing, tool and die making and mass production of very complex parts. It offers flexibility in part and product design, efficiency in manufacturing, the ability to easily produce custom parts and a reduction in manufacturing time and cost. It also enables the production of complex parts and structures and can save materials and resources compared to machining.

Bending

We offer various processes for bending metals and non-metals to create the desired sheet metal or tube geometry. As a non-cutting forming process, the bending and folding of sheet metal and tubes is one of the most economical processes in the manufacture of three-dimensional components. Our repertoire includes, among others, die bending, swivel bending and roll bending with additional folding.[...]

We offer various processes for bending metals and non-metals to create the desired sheet metal or tube geometry. As a non-cutting forming process, the bending and folding of sheet metal and tubes is one of the most economical processes in the manufacture of three-dimensional components. Our repertoire includes, among others, die bending, swivel bending and roll bending with additional folding.

Electrical Manufacturing

In addition to the mechanical components, we also provide all electrical components. Both purchased parts such as switches, cables, sensors and actuators as well as printed circuit boards including the wiring of the components. We also manufacture the circuit board for your project exactly according to your requirements. Whether single-layer or multilayer with the desired core and all components - we take care of the entire process. At the same time, we also take care of the entire wiring of the product. If a control cabinet is required and this also needs to be wired, this is also no problem for us.

Assembly

We adapt the assembly process precisely to your requirements and realise production lines, assembly lines, automatic assembly machines or robot-automated assembly operations for you. Our range of services in assembly covers all possible variants, including: Assembly of components, Assembly of devices, Assembly of machines, Assembly of components, Assembly of assemblies, Assembly of circuits, Final assembly, Manual wiring, Manual adjustment and setting, Manual tests and inspections. Depending on the number of pieces and requirements, we implement manual, semi-automatic or fully automated assembly operations. We adapt the process in consultation so that you achieve the highest economic efficiency.

Functionality Tests

Following assembly, we also carry out the necessary checks and tests to ensure proper functioning. Our range of services includes checking the functionality of individual components or parts of the system. With integration and interface tests, we check whether the various parts of the system interact correctly with each other. We implement system tests to check the entire system, including all integrated components, to ensure that everything as a whole[...]

Following assembly, we also carry out the necessary checks and tests to ensure proper functioning. Our range of services includes checking the functionality of individual components or parts of the system. With integration and interface tests, we check whether the various parts of the system interact correctly with each other. We implement system tests to check the entire system, including all integrated components, to ensure that everything as a whole works as expected. We complete performance tests to check the performance and scalability of the system under load conditions. Through security testing, we ensure the security of the system against possible threats such as hacker attacks or data loss.

Joining Technology

In addition to the manufacturing processes, we also offer the assembly and connection of the components. In consultation, we adapt the process individually to your requirements or develop these together in consultation. The processes offered, all of which we have already used, include: Screw connections, plug connections, clamp connections, soldered connections, welded connections, adhesive connections, moulded key connections, threaded connections, riveted connections, bolt connections.[...]

In addition to the manufacturing processes, we also offer the assembly and connection of the components. In consultation, we adapt the process individually to your requirements or develop these together in consultation. The processes offered, all of which we have already used, include: Screw connections, plug connections, clamp connections, soldered connections, welded connections, adhesive connections, moulded key connections, threaded connections, riveted connections, bolt connections.

Quality Control

In addition, we check the quality of the products / modules / components exactly according to your requirements. In addition to dimensional accuracy, which we always check, this means measuring tolerances and surface finishes, carrying out statistical process controls, checking materials and coatings and, beyond that, additional load or visual tests. In this way, we can avoid errors and rejects and you can expect high quality products.

Logistics

As part of the logistics, we are happy to take care of the finished product / module / component coming to you or directly to your customer. We offer you different options and delivery periods directly on the platform.

FAQ

What does assemblean do?

assemblean is your partner for the entire production process of individual components and assembled modules and products. With a large production network behind us, we take care of the coordination of all producers and processes – from the production of components, to the sourcing of additional components and assembly, to logistics. This means worry-free management of your entire supply chain.

Does assemblean produce my product?

Additionally to our production network, we have 3 own production facilities, in which your product will be produced.

Where will be my parts produced?

Our orders are manufactured by selected producers in China, Germany and Europe. Each production partner must meet our high quality requirements to become part of the network. This is how we ensure that you are guaranteed to receive your product in the quality you need. Contact us if you have specific requirements for your country of manufacture.

Will I know who produced my products?

Yes. Upon request, we will gladly inform you who produced the respective component. For repeat orders, the parts are preferably produced by the same partner.

Which products can I order through assemblean?

Our production network covers a wide range of manufacturing technologies. Thus, you can purchase almost everything from the fields of mechanical engineering, industrial technology, automotive, robotics or even consumer goods through us. Whether simple components or complete assemblies, subassemblies and products including the associated standard parts.

What manufacturing processes does assemblean offer?

We can offer a wide range of manufacturing technologies with our network. Further information you can find here.

How do I get my offer?

You can either request your offer through our tool or contact us directly (info@assemblean.com or +49 5251 5452029).

With our tool you can create your complete product after a one-time, free registration. To do this, you need to upload the CAD data and, for special requirements, the technical drawings. Afterwards you can request a production order including all requirements.

In which formats can I send my drawings or models to get an offer?

For the creation of the offer, we need three-dimensional files. You can choose freely between all common CAD file formats (STEP | STP | SLDRPT | 3DXML | PRT | SAT). For files in the step-format you can see a preview of the uploaded part directly in our tool.

Do I need to upload a technical drawing in addition to the CAD file?

For more complex components or special requirements regarding tolerances, surface finishing, threads, or fits, we need additional information in a technical drawing in PDF format. This is the only way we can ensure that we have all the important information needed for production.

How long does it take to receive an offer?

We will send you your offer within 3 working days.

Can I receive a sample of the produced product, before I place the complete order?

Yes, we are happy to produce one or more samples for you before we produce the complete series. Please feel free to contact us if you want to check a sample first.

Can you construct a model for me according to my specifications?

Yes. Our actual offer is to provide only production. However, if the request goes further, we or our partners can also assist in the creation of the complete product. In any case, our engineers will check your drawings for manufacturability and give you advice on optimization (Design for Manufacturing / DFM feedback) and on the choice of the best manufacturing process.

What does assemblean do to protect my intellectual property?

We place great emphasis on protecting your intellectual property (IP protection). We are happy to sign a non-disclosure agreement (NDA) with each customer in advance. Please contact us directly for this at info@assemblean.com.
After you have released your order, your data will be anonymized and shared only with the respective producer. Especially for multi-part modules, we usually distribute your order among several partners. In doing so, we only transfer the data of the corresponding component to the respective partners, not the complete module. In addition, we offer the possibility to process your order in one of our 3 own production facilities.

How much does it cost to use assemblean?

You only pay the quoted price for your production job. The use of our tool and our services are free of charge.

Is there a minimum quantity at assemblean?

No. We process orders from batch size 1.

Who is my contact person when problems arise?

assemblean is always your sole contact and contractual partner. In case of short-term supplier failures, we will take care of the complete rescheduling and further processing of your order. This also applies to complaints.

Can I integrate my existing suppliers into the SCM tool?

Yes. You decide yourself how to set up your supply chain. Besides the possibility to have your product produced directly through us and our partners, you can also create and organize existing suppliers in our tool.